Rubix U.K.’s condition monitoring service provides your maintenance teams with detailed information about the health and performance of your plant machinery. By understanding when components or lubricants are deteriorating, you can schedule preventative maintenance to avoid costly downtime and expensive emergency repairs.
Our service is designed as a cost effective, time-saving and smart alternative to reactive repairs and time-based maintenance. With the potential to save thousands of pounds in secondary damage, lost production and unnecessary maintenance, our condition monitoring services are the proven preventative maintenance approach.
This service provides you with information that will identify potential problems and a predicted time to failure to enable you to schedule proactive maintenance. Our engineers will accurately measure the absolute and relative vibration on your critical machines and infrastructure. The level of vibration can be compared with your historical baseline data to assess the severity. Our reports detail the findings for each of your assets, along with photographs of each asset tested, and a remedial list of actions required to remedy any faults.
The survey is carried out within industry standard parameters, including emissivity, ambient and t-refl temperatures, distance, humidity and any other associated values required for accurate image interpretation. This service provides you with non-intrusive testing which is safe and doesn’t interfere with processes that are running. It is a very efficient method of gathering data on the relative temperatures of electrical and mechanical equipment revealing any dangerous hot spots.
Air leaks are a significant source of wasted energy – as much as 20-30% of your compressor’s output – costing you a significant amount of money. The audit is primarily for pneumatic applications such as pneumatic actuating of valves and cylinders and for pneumatic motors. Using our ultrasonic equipment, we will collect the data and prepare a detailed report. Our report includes a description of the leak, an estimated cost of wasted energy per leak, photographs of the part or area which is leaking, and a remedial list of parts or actions required to fix the problem.
Routine oil analysis is an integral part of a successful maintenance programme. Determining the condition of your equipment by trending particle counts, wear metals, or element levels in samples taken helps track the rates-of-wear of critical components.
Our engineers perform belt tension checks using an ultrasonic tension device and alignment using a proprietary laser alignment tool. Where required, we can use an energy meter to record the energy usage before and after the remedial work. Improper belt tensioning is costly and can lead to machine failure – too low and belts can slip and glaze or burn. Load imbalances across the belt span can destroy the belts resulting in costly shut down for replacement.
Our experienced engineers will calculate the alignment on shafts and couplings and identify any corrections needed. Tolerances can vary dramatically between different couplings and when misalignment occurs, a rigid coupling is extremely susceptible to failure due to the high number of cycles of bending imparted on the shafts. This can be costly in terms of slowing down productivity and may result in downtime as shutdown is required for repair.